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A Short Course
on
Wheel Alignment
by Charles Ofria
In its most basic form, a wheel alignment consists of adjusting the angles of the
wheels so that they are perpendicular to the ground and parallel to each other. The
purpose of these adjustments is maximum tire life and a vehicle that tracks straight and
true when driving along a straight and level road.
This article begins with information that any motorist should know; however, if you are
interested in learning more about this topic, click on the underlined words for more
detailed explanations of each term. We will cover various levels of detail with the
deepest levels containing information that even a wheel alignment technician will find
informative.
If you know anything about wheel alignment, you've probably heard the terms Camber, Caster and Toe-in.
Camber
Camber
is the angle of the wheel, measured in degrees, when viewed from the
front of the vehicle. If the top of the wheel is leaning out from
the center of the car, then the camber is positive ,if it's leaning
in, then the camber is negative. If the camber is out of adjustment,
it will cause tire wear on one side of the tire's tread. If the camber
is too far negative, for instance, then the tire will wear on the
inside of the tread.
Camber
wear pattern
If the camber is different from side to side it can cause a pulling problem. The
vehicle will pull to the side with the more positive camber. On many front-wheel-drive
vehicles, camber is not adjustable. If the camber is out on these cars, it indicates that
something is worn or bent, possibly from an accident and must be repaired or replaced.
Caster

When you turn the steering wheel, the front wheels respond by turning on a pivot
attached to the suspension system. Caster is the angle of this steering pivot, measured in
degrees, when viewed from the side of the vehicle. If the top of the pivot is leaning
toward the rear of the car, then the caster is positive, if it is leaning toward the
front, it is negative. If the caster is out of adjustment, it can cause problems in
straight line tracking. If the caster is different from side to side, the vehicle will
pull to the side with the less positive caster. If the caster is equal but too negative,
the steering will be light and the vehicle will wander and be difficult to keep in a
straight line. If the caster is equal but too positive, the steering will be heavy and the
steering wheel may kick when you hit a bump. Caster has little affect on tire wear.
The
best way to visualize caster is to picture a shopping cart caster.
The pivot of this type of caster, while not at an angle, intersects
the ground ahead of the wheel contact patch. When the wheel is behind
the pivot at the point where it contacts the ground, it is in positive
caster. Picture yourself trying to push the cart and keep the wheel
ahead of the pivot. The wheel will continually try to turn from straight
ahead. That is what happens when a car has the caster set too far
negative. Like camber, on many front-wheel-drive vehicles, caster
is not adjustable. If the caster is out on these cars, it indicates
that something is worn or bent, possibly from an accident, and must
be repaired or replaced.
Toe-in
The
toe measurement is the difference in the distance between the front
of the tires and the back of the tires. It is measured in fractions
of an inch in the US and is usually set close to zero which means
that the wheels are parallel with each other. Toe-in means that the
fronts of the tires are closer to each other than the rears. Toe-out
is just the opposite. An incorrect toe-in will cause rapid tire wear
to both tires equally. This type of tire wear is called a saw-tooth
wear pattern as shown in this illustration.
If the sharp edges of the tread sections are pointing to the
center of the car, then there is too much toe-in. If they are pointed to the outside of
the car then there is too much toe-out. Toe is always adjustable on the front wheels and
on some cars, is also adjustable for the rear wheels.
Four Wheel Alignments
There are two main types of 4-wheel alignments. In each case, the
technician will place an instrument on all four wheels. In the first type the rear toe and
tracking is checked, but all adjustments are made at the front wheels. This is done on
vehicles that do not have adjustments on the rear. The second type is a full 4-wheel
alignment where the adjustments are first made to true up the rear alignment, then the
front is adjusted. A full 4-wheel alignment will cost more than the other type because
there is more work involved.
Other facts every driver should know about wheel alignments.
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A wheel alignment should always start and end with a test drive.
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The front end and steering linkage should be checked for wear before performing an
alignment.
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The tires should all be in good shape with even wear patterns.
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Pulling problems are not always related to wheel alignment, problems with tires,
brakes and power steering can also be responsible. It is up to a good wheel alignment
technician to determine the cause.
While Camber, Caster & Toe-in are the settings that are always checked when doing a
wheel alignment, they are not the only settings. Below is a list of the alignment settings
that are important for a wheel alignment technician to know about in order to diagnose
front end problems.
To find out more about each of these measurements, click on them.
When camber specifications are determined during the design
stage, a number of factors are taken into account. The engineers account for the fact that
wheel alignment specifications used by alignment technicians are for a vehicle that is not
moving. On many vehicles, camber changes with different road speeds. This is because
aerodynamic forces cause a change in riding height from the height of a vehicle at rest.
Because of this, riding height should be checked and problems corrected before setting
camber. Camber specs are set so that when a vehicle is at highway speed, the camber is at
the optimal setting for minimum tire wear.
For many years the trend has been to set the camber from zero to
slightly positive to offset vehicle loading, however the current trend is to slightly
negative settings to increase vehicle stability and improve handling.
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Positive caster improves straight line tracking because the caster line (the line drawn
through the steering pivot when viewed from the side) intersects the ground ahead of the
contact patch of the tire. Just like a shopping cart caster, the wheel is forced behind
the pivot allowing the vehicle to track in a straight line.
If this is the case, then why did most cars have negative caster specs prior to 1975 ?
There are a couple of reasons for this. In those days, people were looking for cars that
steered as light as a feather, and cars back then were not equipped with radial tires.
Non-radial tires had a tendency to distort at highway speed so that the contact patch
moved back past the centerline of the tire (Picture a cartoon car speeding along, the
tires are generally drawn as egg-shaped). The contact patch generally moves behind the
caster line causing, in effect, a positive caster. This is why, when you put radial tires
on this type of car, the car wanders from side to side and no longer tracks straight. To
correct this condition, re-adjust the caster to positive and the car should steer like a
new car.
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Like camber, toe will change depending on vehicle speed. As aerodynamic forces change
the riding height, the toe setting may change due to the geometry of the steering linkage
in relation to the geometry of the suspension. Because of this, specifications are
determined for a vehicle that is not moving based on the toe being at zero when the
vehicle is at highway speed. In the early days prior to radial tires, extra toe-in was
added to compensate for tire drag at highway speed.
On some older alignment machines, toe-in was measured at each wheel by referencing the
opposite wheel. This method caused problems with getting the steering wheel straight the
first time and necessitated corrective adjustments before the wheel was straight. Newer
machines reference the vehicles centerline by putting instruments on all four wheels. For
more information on this see Steering Center
and Thrust angle.
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SAI
is the measurement in degrees of the steering pivot line when viewed
from the front of the vehicle. This angle, when added to the camber
to form the included angle
(see below) causes the vehicle to lift slightly when you turn the
wheel away from a straight ahead position. This action uses the weight
of the vehicle to cause the steering wheel to return to the center
when you let go of it after making a turn. Because of this, if the
SAI is different from side to side, it will cause a pull at very slow
speeds. Most alignment machines have a way to measure SAI; however
it is not separately adjustable. The most likely cause for SAI being
out is bent parts which must be replaced to correct the condition.
SAI is also referred to as KPI (King Pin Inclination) on trucks and
old cars with king pins instead of ball joints.
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Included
angle is the angle formed between the SAI and the camber. Included
angle is not directly measurable. To determine the included angle,
you add the SAI to the camber. If the camber is negative, then the
included angle will be less than the SAI, if the camber is positive,
it will be greater. The included angle must be the same from side
to side even if the camber is different. If it is not the same, then
something is bent, most likely the steering knuckle.
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Scrub
radius is the distance between where the SAI intersects the ground
and the center of the tire. This distance must be exactly the same
from side to side or the vehicle will pull strongly at all speeds.
While included angle problems will affect the scrub radius, it is
not the only thing that will affect it. Different wheels or tires
from side to side will cause differences in scrub radius as well as
a tire that is low on air. Positive scrub radius is when the tire
contact patch is outside of the SAI pivot, while negative scrub radius
is when the contact patch is inboard of the SAI pivot (front wheel
drive vehicles usually have negative scrub radius).
If the brake on one front wheel is not working, with positive scrub radius, stepping on
the brake will cause the steering wheel to try to rip out of your hand. Negative scrub
radius will minimize that effect.
Scrub radius is designed at the factory and is not adjustable. If you have a vehicle
that is pulling even though the alignment is correct, look for something that will affect
scrub radius.
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Riding
height is measured, usually in inches, from the rocker panel to the
ground. Good wheel alignment charts provide specs, but the main thing
is that the measurements should be within one inch from side to side
and front to rear. Riding height is not adjustable except on vehicles
with torsion bar type springs. The best way to fix this problem
is to replace the springs (Note: springs should only be replaced in
matched pairs). Changes in riding height will affect camber and toe
so if springs are replaced or torsion bars are adjusted, then the
wheel alignment must be checked to avoid the possibility of tire wear.
It is important to note that the only symptom of weak coil springs
is a sag in the riding height. If the riding height is good, then
the springs are good.
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Set
back is when one front wheel is set further back than the other wheel.
With alignment equipment that measures toe by using only the front
instruments, any setback will cause an uncentered steering wheel.
Any good 4-wheel aligner will reference the rear wheels when setting
toe in order to eliminate this problem.
Some good alignment equipment will measure set back and give you a reading in inches or
millimeters. A set back of less than 1/4 inch is considered normal tolerance by some
manufacturers. More than that and there is a good chance that something is bent.
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Thrust
angle is the direction that the rear wheels are pointing in relation
to the center line of the vehicle. If the thrust angle is not zero,
then the vehicle will "dog track" and the steering wheel
will not be centered. The best solution is to first adjust the rear
toe to the center line and then adjust the front toe. This is normally
done during a 4-wheel alignment as long as the rear toe is adjustable.
If the rear is not adjustable, then the front toe must be set to compensate
for the thrust angle, allowing the steering to be centered.
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Steering
center is simply the fact that the steering wheel is centered when
the vehicle is traveling down a straight and level road. A crooked
steering wheel is usually the most common complaint that a customer
has after a wheel alignment is performed. Assuming that the steering
wheel stays in the same position when you let go of the wheel (in
other words, the car is not pulling), then steering center is controlled
by the front and rear toe settings. When setting steering center,
the rear toe should be set first bringing the Thrust
Angle as close to the vehicle centerline as possible. Then the
steering wheel is locked in a straight ahead position while the front
toe is set. Before locking the steering wheel, the engine should be
started and the wheel should be turned right and left a couple of
times to take any stress off the power steering valve. After setting
the toe, the engine should be started again to be sure that the steering
valve wasn't loaded again due to the tie rod adjustments. Of course,
you should always road test the vehicle after every alignment as a
quality control check.
Another problem with steering center has to do with the type of
roads that are driven on. Most roads are crowned to allow for water drainage, and unless
you drive in England, Japan or another country where they drive on the wrong
(sorry) left side of the road, you usually drive on the right side of the crown. This may
cause the vehicle to drift to the right so that the steering wheel will appear to be
off-center to the left on a straight road. The best way to compensate for this is as
follows:
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If there is a difference in caster, it should be that the left
wheel is more negative than the right wheel, but not more than 1/2 degree. Check the specs
for any specific recommendations on side-to-side differences.
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If there is a difference in camber, then the left wheel should be
more positive than the right wheel. Check the specs to see what the allowable difference
is.
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When
you steer a car through a turn, the outside front wheel has to navigate
a wider arc then the inside wheel. For this reason, the inside
front wheel must steer at a sharper angle than the outside wheel.
Toe-out on turns is measured by the turning angle gauges (turn plates) that are a part
of every wheel alignment machine. The readings are either directly on the turn plate or
they are measured electronically and displayed on the screen. Wheel alignment
specifications will usually provide the measurements for toe-out on turns. They will give
an angle for the inside wheel and the outside wheel such as 20º for the inside wheel and
18º for the outside wheel. Make sure that the readings are at zero on each side when the
wheels are straight ahead, then turn the steering wheel so that the inside wheel is at the
inside spec. then check the outside wheel.
The toe-out angles are accomplished by the angle of the steering arm. This arm allows
the inside wheel to turn sharper than the outside wheel. The steering arm is either
part of the steering knuckle or part of the ball joint and is not adjustable. If there is
a problem with the toe-out, it is due to a bent steering arm that must be replaced.
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